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Deco-Pour Terrazzo & Decorative
Overlayment Sound Control System with Deco-Pour
Read First These suggestions
represent generally accepted procedures for successful
installation of Deco-Pour sound control matting. These
instructions may be followed, modified, or rejected by the
owner, engineer, contractor or their representative since
they, not Deco-Pour, Inc., are responsible for planning and
executing procedures appropriate to a specific application.
Installation Bulletin
Subfloor and Site Preparation
- All preparatory site and subfloor work should be in
compliance with the standards of the tile trade as well as
the recommended installation procedures developed and
printed by the CTI (Ceramic Tile Institute of America.)
- Subfloor should be clean and level. Thoroughly check the
subfloor, fill in any open cracks and remove any residue
that would interfere with the matting. Deflection should not
exceed 1/360 of the span, including expected live and dead
loads.
- If a waterproofing system is to be used, verify that the
subfloor is properly sloped to the drain weep holes. Minimum
recommended slope is 1/4" (6.5mm) per foot. Verify that the
waterproofing membrane is a load bearing membrane.
Perimeter Isolation Barrier Installation
- Apply acoustical sealant to the lower 1" backside of the
perimeter isolation barrier. The isolation barrier shall be
Perimeter ISO. Perimeter isolation barrier should exceed the
planned height of the floor system by 1" (2.5cm). Typically
1" to 6" (2.5 to 15.5cm) high material required.
- Firmly press and adhere the isolation barrier to the
wall or vertical partition (including door frames)
surrounding the perimeter of the subfloor receiving the Deco
Pour sound control system, and around the perimeter of any
protrusion through the floor system, such as floor drains,
columns, pipes, electrical conduits, etc.
Note: If mechanical fasteners are used for the perimeter
isolation board, fasten in the top area which will be removed
as excess upon completion of the floor.
Deco-Pour Sound Control Installation
- Lay the sound control matting directly over the subfloor
(or waterproofing membrane if applicable) with the black
mesh down, white fabric side up. The matting should be
pushed up tightly to the isolation barrier previously
installed around the perimeter of the floor.
- Adjoining edges of the black sound control mesh must be
butted together. Tape (duct tape or 2" (5cm) wide cellophane
tape) the 3" longitudinal fabric overlaps snug to the fabric
on the adjoining strip of sound control matting. There must
be no gap between adjacent strips of sound control matting
and the matting must fit snugly against the perimeter
isolation barrier. All seams must be taped in order to
prevent any lightweight concrete from flowing into the nylon
mesh and creating hard points that could compromise the
acoustical isolation. Also, tape the seam/joint that is
created when the sound control matting butts the perimeter
isolation barrier strips.
Lightweight Concrete Installation
- Deco-Pour can be pumped directly on to the white fabric
and must be a minimum of 1" (3.0cm) thick, and have a
minimum 28 day compressive strength of 1800 psi. The slab
should be 1000 psi (6.9 Mpa) minimum before proceeding to
Step 2.
- After Deco-Pour sets up, trim the excess perimeter
fiberglass board (or closed-cell foam) using a knife angled
downward at a 45 to 1/4" (6.5mm) below the finished tile
surface. Fill the resulting groove with a bead of acoustical
sealant.
Finishing
- After the finished flooring is installed, trim the
perimeter isolation barrier to 1/4" (6.5mm) below the
finished flooring. Fill the groove with a bead of acoustical
or elastomeric sealant. Do not allow hard grout to come in
contact with the wall. Trim the perimeter isolation barrier
flush with the surface before the finished flooring is
installed. Shim the molding to 1/16" to 1/32" (1.6 to 0.8mm)
above the finished flooring preventing a transmission path
for sound between the finished floor and wall.
- If a flat base is adhered to the wall, space it 1/8"
(3mm) up from the finished flooring, and run a bead of
acoustical sealant into the void. If a cove base is used,
fill the joint between the last course of finished flooring
and the base with acoustical sealant.
Warranty IN NO EVENT
SHALL Deco-Pour, INC. BE LIABLE FOR CONSEQUENTIAL DAMAGES OR
DAMAGES OF ANY KIND EXCEEDING THE SALE PRICE OF THE Deco-Pour
SOUND CONTROL MATTING FOUND TO HAVE BEEN DEFECTIVE. Deco-Pour
MAKES NO WARRANTIES, EXPRESSED OR IMPLIED BY OPERATION OF LAW
OR OTHERWISE INCLUDING BUT NOT LIMITED TO WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSES OR END
USE. INFORMATION CONTAINED HEREIN REGARDING APPLICATIONS OF
Deco-Pour SOUND CONTROL MATTING IS OF A GENERAL NATURE, AND
SINCE CONDITIONS VARY WITH EACH SITE, Deco-Pour MAKES NO
GUARANTEE OF RESULTS OR THE SUFFICIENCY OF THE INFORMATION
CONTAINED HEREIN FOR THE USE CONTEMPLATED.
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